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Maximizing Profits with Linear Programming: A Step-by-Step Guide Using the WorldLight Case Study

  • Writer: vikash Singh
    vikash Singh
  • Nov 7
  • 3 min read

Learn how to use the graphical method to solve real-world business problems involving resource constraints and profit maximization.


Have you ever faced a situation where your resources are limited and you have to decide how much of each product to make to maximize profit?


That's exactly the problem faced by WorldLight Company — a manufacturer of light fixtures.


In this tutorial, we’ll walk you through how to use Linear Programming (LP) and the graphical method to solve this classic optimization problem — step by step.


🏭 Problem Statement

WorldLight Company manufactures two products:


  • Product 1 requires:

    • 1 unit of metal frame

    • 3 units of electrical components

    • Profit per unit: $1


  • Product 2 requires:

    • 2 units of metal frame

    • 2 units of electrical components

    • Profit per unit: $2 (only up to 60 units, no profit beyond that)


🔧 Resources available:

  • Metal frames: 200 units

  • Electrical components: 300 units


🎯 Objective: Maximize profit under resource constraints.



🔢 Step 1: Define Decision Variables

Let:

  • ( x ) = number of Product 1 units to produce

  • ( y ) = number of Product 2 units to produce



🧮 Step 2: Write the Objective Function

Maximize:

[Z = 1x + 2y]

(We’ll include the condition that ( y <= 60 ))


🔗 Step 3: Write the Constraints

From the problem:


  1. Metal Frames:[1x + 2y <= 200]

  2. Electrical Components:[3x + 2y <= 300]

  3. Product 2 Limit:[y <= 60]

  4. Non-negativity:[x >=0, y >= 0]



📉 Step 4: Graphical Solution

We graph the constraints to find the feasible region.

  1. Convert constraints into equations:

    • ( x + 2y = 200 ) → (Intercepts: ( (200, 0), (0, 100) ))

    • ( 3x + 2y = 300 ) → (Intercepts: ( (100, 0), (0, 150) ))

    • ( y = 60 ) (horizontal line)


  2. Identify intersection points:

    • Intersect ( x + 2y = 200 ) and ( y = 60 ):

      • ( x + 120 = 200 ) → ( x = 80 ), so point = ( (80, 60) )

    • Intersect ( 3x + 2y = 300 ) and ( y = 60 ):

      • ( 3x + 120 = 300 ) → ( x = 60 ), so point = ( (60, 60) )

    • Intersect ( x + 2y = 200 ) and ( 3x + 2y = 300 ):

      • Subtract equations: ( (3x - x) = 100 ) → ( x = 50 )

      • Plug into first: ( 50 + 2y = 200 ) → ( y = 75 ) → point = ( (50, 75) )


Graphical Solution of the LP
Graphical Solution of the LP

✅ Feasible Corner Points:

  • ( A = (0, 0) )

  • ( B = (0, 60) )

  • ( C = (60, 60) )

  • ( D = (80, 60) )

  • ( E = (50, 75) )


💰 Step 5: Calculate Profit at Each Feasible Point

Use ( Z = x + 2y ):

Point

( x )

( y )

( Z = x + 2y )

A

0

0

0

B

0

60

120

C

60

60

180

D

80

60

200 (invalid as it violates the inequality 3x + 2y <= 300)

E

50

75

200 (invalid as y > 60)


🏆 Step 6: Final Solution

Optimal Solution:

  • Produce 60 units of Product 1

  • Produce 60 units of Product 2

  • Maximum Profit = $180


The optimal point is at (60, 60).


This is it. Hope you found this useful.


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